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Decatur Industrial Electric

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Archives for 2022

Emma Mallory Awarded Claud Thompson Scholarship

Emma MalloryEmma Mallory, a former student at Mt. Zion High School, has received a $1,000 scholarship to help cover educational related expenses for the upcoming school year. She will be majoring in business management at Millikin University. 

“Winning this scholarship means a lot to me. I know that college can  be very expensive, but I have been saving up and working. This scholarship will allow me not to work as much in college to help me pay for it, but also allows me to focus on my studies,” said Emma.  “This scholarship has helped ease some of the financial stress. I just wanted to thank all of the donors of this scholarship for the great opportunity.”

The Claud Thompson Decatur Industrial Electric Scholarship
This scholarship assists students seeking a career in business through the Tabor School of Business (PACE included) at Millikin University or students pursuing engineering technology degrees at Richland Community College. Additional criteria online includes financial need and students who are self-driven and leadership-oriented with a record of community service. High school seniors and college students may apply for the scholarship on the Community Foundation of Macon County website here. 

To find out more about our founder, click here. 

Filed Under: General News

Creative Engineering and Fabrication Solution Provide Customer Cost-Effective Resolution

This Decatur Industrial customer had a failure on a critical 500HP air compressor. While the compressor was in the shop for a recondition, they wanted to install a new motor in the application.  Unfortunately, the compressor OEM had provided a “custom” motor that was now obsolete  No motor manufacturer currently builds a “standard” motor to fit in their present base .  The customer could not wait for a manufacturer to redesign a one-off motor, which would be extremely expensive and with a lengthy lead time, so D.I.E. went to work on a standard motor retrofit design.

Our technicians worked with plant engineering and maintenance personnel to provide an available motor that would meet performance specifications .  We fabricated a steel plating that would adapt the new motor to the base, performed the actual machining of the adapter plates on the customer site to ensure a proper fit, and we modified the junction box to fit customer connections without modifications. This retrofit gave the customer the ability to adapt ANY motor to the fit the application in the future if needed.

The cost to engineer the design and fabricate the existing style base to accept the new motor cost the customer $10,000 – saving them tens of thousands of dollars in downtime and custom motor manufacturing.

Existing motor base
New motor mounted showing electrical connections
Mounting plate detail
Mounter mounted before alignment/connection
Showing mated electrical connection
Installed motor
Junction box finished
Motor installed from rear

 

Filed Under: General News, TCO - Case Study

Tech Tip: Oil Level of Vertical Machines

 

The sight glass of vertical machines has two marks, either marked as “Min” and “Max” or “Standstill” and “Running.” Sometimes, as shown in Figure 1, it’s not marked at all. There is much confusion about how to interpret these levels, and the motor manufacturer manuals are consistently vague. 

 

Unlike the dipstick in an automobile engine, the marks are not indicative of a safe range. The cutaway view of Figure 2 helps clarify how we should view those levels. The higher mark, whether it is labeled “Max” or “Running,” is the oil level we should see when the motor is running.  

 

As Figure 2 indicates, oil inside the bearing chamber is metered to avoid flooding the bearings during operation, which results in a higher oil level at the sight glass. 

 

The lower mark, “Min” or “Standstill,” is the oil level when the motor is not running. The oil seeks its own level, partially flooding the bearings within the inner chamber, to protect the bearings against corrosion. 

 

If we carry this understanding a step further, a running motor with oil level at the lower mark means the standstill oil level will be even lower – by the distance separating those two marks. Worse still, a non-rotating motor with oil level at the upper mark is actually overfilled, and the running level will increase by the distance between those two marks. In that case, an oil leak is very likely to occur when the motor is running.  For more valuable resources, check out the EASA Resource Library

Figure 1
Figure 2

 

Filed Under: General News

Manpower Challenges? Spring Outages? Decatur Industrial Has the Solution.

Springtime means scheduled plant outages. Scheduling maintenance outages is more complicated that in the past, with many customers in need of more team members.

One of those customers found themselves lacking primarily in skilled millwrights. Knowing that it takes a lot of time to find that kind of talent, they turned to Decatur Industrial to fill the gaps. This facility required a planned daily outage once a week. However, they had been consistently short on manpower to accomplish the job. As a partner to this customer, we offered our millwright services so they could meet their plant performance goal. 

To date, we have logged over 40, 40- hour weeks of millwright work at the customer site. Our team enjoys knowing that our efforts have helped enabled the plant to hit production numbers.

Decatur Industrial has the talent on our team to help customers keep on schedule with items they don’t have the manpower to achieve.  Contact us today to see how we can provide technical services with an upcoming outage.

Troubleshooting on site.
Electrical testing an MG set at customer site.

 

Filed Under: General News, TCO - Case Study

NEMA Motor 101 Training Event

When: Wednesday, May 4th
Time: 9 AM to 2 PM CST
Where: Decatur Industrial Electric, 1650 E. Garfield Ave. Decatur, IL
Cost: No Charge!

Lunch will be provided. Plant tours during lunch break!

Jeff Meyer, Director of Industrial Solutions, takes the participants through various items, such as:

  • How does a motor run?
  • History of NEMA motors
  • Enclosures
  • Nameplate designations
  • NEMA vs IEC Motors
  • Variable frequency nameplates
  • And more

Limited spots available. 

 

Filed Under: General News, Training and Events

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