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You are here: Home / TCO - Case Study / How a DC to AC Retrofit Saved this Customer Money and Time

How a DC to AC Retrofit Saved this Customer Money and Time

Converting from DC to AC brings many benefits. This customer understood that the total cost of a new AC motor and new VFD was less than the cost for a typical DC motor rebuild. That alone was a driving force in their decision. However, that’s just ONE of the benefits in this case study.

  1. LESS EQUIPMENT
    1. The AC motor does not require a tachometer for speed control in this application so there is a reduction in cost and one less major component leading to greater reliability.
  2. LESS MAINTENANCE
    1. The maintenance on the new AC motor and Drive is fraction of the DC Motor and DC Drive, a reduction of 85% to 90% less maintenance.
  3. GREATER RELIABILITY
    1. The AC motor will have far greater meantime between failure (MTBF) due to reduced components, circuits/windings, and wear/consumable components.
  4. BETTER SAFETY
    1. We were able to design the motor as vertical, so it has proper lifting provisions to stabilize the machine during install. This greatly aids safety for the technicians.
  5. INCREASED MOBILITY
    1. The AC motor weighs less than 60% of the DC motor so it is much easier to maneuver.

Click on photos to enlarge.

Filed Under: TCO - Case Study

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