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Decatur Industrial Electric

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Service & Quotes: 217-428-6621

You are here: Home / Archives for Uncategorized

6 Points of Seal Failure and How to Avoid Them

Use these best practices to get the most from component parts  

by Larry Castleman

January 2, 2018

It’s no secret that seals play a critical role in ensuring proper function of rotary systems, but designers may not be aware of just how many factors can affect seal performance. The good news is that every factor can be mitigated to a significant degree, greatly reducing the risk of seal failure.

By fully understanding the importance of installation, the potential for contamination, the amount of friction within the system, the mating surfaces involved, the shaft dynamics and the fluid conditions, designers can select a seal that will function for the maximum time possible. We’ll examine each factor in detail.

Installation

A seal’s lip is key to making sure seal wear is low. The right amount of lubricant under the lip keeps friction/wear low without resulting in a leak. Today’s sophisticated seal lips are designed to do just that, but this functionality adds a degree of complication to installation.

First, seal lips (whether rubber or polytetrafluoroethylene [PTFE]) tend to be fragile.

If the geometry of the seal’s installation is not ideal, the seal lip may be damaged or even turned inside out during installation.

Click here to continue reading the full article online. 

Filed Under: Uncategorized

Motor Reliability Commitment for the New Year

January offers a fresh start for a new year of commitments and why not commit to a year of best practices for your motor reliability. All of the January tips will focus on best practice topics related to your electric motors, starting with Reliability.

From industry expert Ramesh Gulati’s book Maintenance Best Practices the following are some quantitative numbers to compare to your facilities performance as a benchmark for reliability best practices:

  • Planned maintenance should be greater than 85% of maintenance.
  • Unscheduled (reactive) maintenance should be less than 10%.
  • Preventive maintenance (PM) should be conducted within +/- 10% of schedule to be in compliance.
  • Each hour of PM or condition based maintenance (CBM) should yield .5 to 2 hours of corrective maintenance (PM effectiveness, PM yield).

To purchase a copy of Ramesh Gulati’s book go to:

https://www.amazon.com/Maintenance-Best-Practices-Ramesh-Gulati/dp/0831134348/ref=sr_1_1?ie=UTF8&qid=1448288719&sr=8-1&keywords=ramesh+gulati

Filed Under: General News, Uncategorized

Landon Baine Promoted to Customer Service and Logistics Manager

DECATUR – Decatur Industrial Electric is pleased to announce the promotion of Landon Baine. 

For the past 14 years, Landon has served as the company’s service specialist and IT coordinator.

“Landon earned this position as his technical ability, coupled with his dedication of service excellence for our customers, is second to none. His individual accomplishments and teamwork made him a perfect fit,” said Trent Thompson, president of Decatur Industrial Electric. “He is always striving to learn something new and driving continuous improvement.”

In his new role, Landon will be responsible for the performance of the inside sales customer service and logistics’ team members.

Greg Ferris previously served in this position and will be retiring from Decatur Industrial Electric in 2018 after more than two decades of service.

Decatur Industrial Electric is a strategic partner in reliability solutions to customers throughout the Midwest and has been providing electrical and mechanical equipment solutions for over 65 years.

Full Press Release in Herald and Review

Filed Under: Uncategorized

Resistive Imbalance

When performing offline (MCE) testing from the Motor Control Center (MCC) it is important to remember the resistance of the cable run is measured along with the stator winding. If there is a resistive imbalance it can be caused by the circuit and/or the windings. To find the “real” imbalance of the motor windings take another test at the motor terminals, thus eliminating the circuit. If the imbalance is in fact caused by the windings, then it will show up as a higher imbalance than when tested from the MCC. For example, a test from the MCC with three resistance readings of .1700, .1600, and .1755 will give us a 5.2% imbalance. After taking a perfectly balanced cable run out of the measurement, and testing from the motor leads, we would get .0700, .0600, and .0750 which will give us a 12.2%.

In summary, when confronted with a resistive imbalance from the MCC, it is important to perform further testing before identifying the motor as the faulty component.

To learn more about resistive imbalance view our MCEMAX Fault Zone – Power Circuit case study that can be found on our website
(http://www.pdma.com/webinars/Power_Circuit_Fault_Zone/powercircuit.html)or YouTube channel (https://www.youtube.com/watch?v=F4vrpo7DZRs).

Filed Under: Uncategorized

Customer Visit

Decatur Industrial Electric regularly has many customers visit our shop to look at the work being done on their equipment.

Pictured below is a customer visiting with employee Ken Norris and inspecting their 2,000 HP synchronous motor. We performed maintenance, re-insulation, and replaced controls.

Filed Under: Uncategorized

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