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Decatur Industrial Electric

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Service & Quotes: 217-428-6621

Tech Tip: Oil Level of Vertical Machines

 

The sight glass of vertical machines has two marks, either marked as “Min” and “Max” or “Standstill” and “Running.” Sometimes, as shown in Figure 1, it’s not marked at all. There is much confusion about how to interpret these levels, and the motor manufacturer manuals are consistently vague. 

 

Unlike the dipstick in an automobile engine, the marks are not indicative of a safe range. The cutaway view of Figure 2 helps clarify how we should view those levels. The higher mark, whether it is labeled “Max” or “Running,” is the oil level we should see when the motor is running.  

 

As Figure 2 indicates, oil inside the bearing chamber is metered to avoid flooding the bearings during operation, which results in a higher oil level at the sight glass. 

 

The lower mark, “Min” or “Standstill,” is the oil level when the motor is not running. The oil seeks its own level, partially flooding the bearings within the inner chamber, to protect the bearings against corrosion. 

 

If we carry this understanding a step further, a running motor with oil level at the lower mark means the standstill oil level will be even lower – by the distance separating those two marks. Worse still, a non-rotating motor with oil level at the upper mark is actually overfilled, and the running level will increase by the distance between those two marks. In that case, an oil leak is very likely to occur when the motor is running.  For more valuable resources, check out the EASA Resource Library

Figure 1
Figure 2

 

Filed Under: General News

NEMA Motor 101 Training Event

When: Wednesday, May 4th
Time: 9 AM to 2 PM CST
Where: Decatur Industrial Electric, 1650 E. Garfield Ave. Decatur, IL
Cost: No Charge!

Lunch will be provided. Plant tours during lunch break!

Jeff Meyer, Director of Industrial Solutions, takes the participants through various items, such as:

  • How does a motor run?
  • History of NEMA motors
  • Enclosures
  • Nameplate designations
  • NEMA vs IEC Motors
  • Variable frequency nameplates
  • And more

Limited spots available. 

 

Filed Under: General News, Training and Events

Decatur Industrial Electric Welcomes New Regional Reliability Manager

GregHiteDecatur Industrial Electric is pleased to announce Greg Hite has joined the company as Regional Reliability Manager. Hite is an accomplished sales manager specializing in distribution sales, service, remanufacturing of AC & DC motors, gearboxes and other rotating equipment, custom controls and manufacturing.

“Greg’s comprehensive industry knowledge and successful track record adds to our commitment to provide world-class electro-mechanical solutions,” said Trent Thompson, President of Decatur Industrial Electric. “We are excited to have him on board as we continue to grow and expand in order to support our customer base.”

Decatur Industrial Electric is a strategic partner in reliability solutions to customers throughout the Midwest, providing electrical and mechanical equipment solutions. For more information, visit decaturindustrial.com

Filed Under: Employee Higlights, General News

Fault Zone Series: Part 1 Power Quality

Sticking to the Fault Zone approach to electric motor troubleshooting we are starting this series with Power Quality. “You are what you eat,” is what you were told as a child when your parents were trying to get you to eat healthy foods. Well, the same is true for your electric motor. The motor’s health is based in part on whether you feed it good clean power quality. Many electric motor fault zones are related to heat and Power Quality is no different. Poor power quality makes a motor work harder than designed to deliver the horsepower required by the load. A 100HP motor with poor power quality may require 110HP worth of current to deliver the requested 100HP. This extra current increases the heating of a motor beyond its design temperature and will reduce the life of the motor. Identifying power quality issues like excessive harmonics and voltage imbalances early will allow you to reduce the load of a motor when possible until you can correct the issues and extend the life of your motor. For more examples of Power Quality anomalies and Power Quality standards applied to your electric motor reliability visit MCEMAX Fault Zone- Power Quality on the PdMA YouTube Channel.

Filed Under: Electric Motors, Electrical Testing, General News

Meet Steven Leinard – Manager of Quality and Engineering

Decatur Industrial is pleased to announce that Steven Leinard has the joined the team as the Manager of Quality and Engineering. This is an integral role in serving out our promise of exceptional service and quality to customers.

This position is a natural fit for Leinard, coming to Decatur Industrial with a background in management in regulated industries such as pharmaceutical, bulk foods, bulk ingredients, and the US Navy.

“We have an established quality system that I am looking forward to overseeing and improving upon,” said Leinard. “Consistently working to improve our operations and processes is something I am very passionate about.”

Filed Under: Employee Higlights, General News

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